Exotec Unveils Next-Gen Skypod Robot for Warehouse Automation
Exotec, a global leader in warehouse robotics, has officially launched the Next Generation of its revolutionary Skypod® system, marking a significant advancement in the field of automated warehouse operations. This new iteration boasts improved performance, increased storage density, and cutting-edge software enhancements, setting a new benchmark for efficiency and scalability in logistics and supply chain management.
Unveiling the Next Generation of Skypod® System
The latest Skypod system comes with several notable design improvements, including a more compact and efficient Skypod robot, a dedicated workstation for robot-to-robot picking, a high-throughput Exchanger, and optimized storage capabilities. These enhancements collectively contribute to a 50% increase in throughput at a single workstation, along with an impressive 30% boost in storage density compared to its predecessor.
One of the most distinguishing features of the Next Generation Skypod system is its ability to seamlessly handle both unit and case picking. This innovation positions Exotec as a key player in meeting the evolving demands of multichannel distribution within a single, streamlined solution. Additionally, the system supports a range of value-added logistics features that traditionally require additional equipment and complex subsystems. This integration allows businesses to simplify warehouse operations, reduce their footprint, and minimize reliance on conveyors, sorters, external storage units, and packing stations.
Key Features and Benefits
Integrated Buffering
The Next Generation Skypod system introduces an integrated buffering solution, allowing completed or partially completed orders to be automatically stored within the racks. This feature eliminates the need for external staging areas or buffer systems.
enhancing warehouse efficiency and space utilization. Orders remain in storage until they are ready for outbound shipment or further consolidation, reducing handling times and improving workflow continuity.
Precision Outbound Sequencing
Another groundbreaking capability of the new Skypod system is its precise outbound sequencing, which is executed by coordinating robots and the Exchanger. Orders are grouped and arranged strategically before being routed to outbound destinations. This process ensures the efficient loading of pallets, containers, or trucks according to predefined criteria, such as delivery routes, store-specific planograms, or unloading requirements. The elimination of external sorting equipment significantly streamlines operations and cuts costs.
Seamless Pick-and-Pack Integration
Exotec has also enhanced the picking process by integrating packing directly into the workflow. Operators now pick orders directly into fulfillment containers, eliminating the need for manual packing stations. This feature complements right-size packaging solutions, which can be seamlessly integrated with the Skypod system. By optimizing the picking and packing process, businesses can significantly reduce last-mile delivery costs while improving overall efficiency.
Driving Operational Excellence
Romain Moulin, CEO and co-founder of Exotec, emphasized the company’s vision for the future: “When designing the Next Generation Skypod, our goal was to create a solution that would set the industry standard of operational excellence and elegance for the next decade and beyond. We’re already seeing our customers reimagine their entire supply chain around the transformative capabilities of this innovation, from combining case and each picking operations to leveraging outbound sequencing to improve transportation costs. Witnessing this level of impact has been incredibly rewarding.”
Meeting Market Needs
The launch of the Next Generation Skypod system was driven by evolving market demands and feedback from Exotec’s existing customer base. Warehouse operators increasingly require robotic solutions that can handle a wider range of processes within their facilities. Recognizing this need, Exotec has been deploying its new system globally in stealth mode over the past two years.
During this period, the company has successfully secured over 20 projects worldwide, with contracts totaling $400 million. Esteemed customers such as Oxford Industries (which includes brands like Tommy Bahama, Lilly Pulitzer, and Southern Tide), Grainger, and E.Leclerc have adopted the Next Generation Skypod system to bolster their supply chain operations and enhance logistical efficiency.
Maxence Maurice, CEO of E. Leclerc Seclin, highlighted the impact of the Exotec system on customer experience: “We chose Exotec for its storage density and its operational flexibility. Robotic advancements have enabled us to set up a larger buffer area for prepared orders within the system. Previously, I estimated that the customer journey, from arriving at the drive to leaving with their groceries, took between 10 and 15 minutes. Today, with the Exotec solution, it takes less than 5 minutes.”
The Future of Warehouse Robotics
Exotec’s latest innovation represents a significant leap forward in the automation of warehouse logistics. As the demand for efficient, scalable, and flexible robotic solutions continues to grow, the Next Generation Skypod system stands out as a game-changer in the industry. By integrating storage, picking, packing, and sequencing functionalities into a single solution, Exotec is redefining the standards of operational efficiency for businesses worldwide.
With continuous advancements in robotics and artificial intelligence, Exotec remains committed to developing cutting-edge solutions that empower businesses to streamline their supply chain operations, reduce operational costs, and enhance overall productivity. As warehouse automation becomes an increasingly critical component of modern logistics, Exotec’s Next Generation Skypod system is well-positioned to lead the industry into the future.