New Eagle Expands EV Technology with OpenECU NX3 for Megawatt Charging and Vehicle Control

New Eagle Launches OpenECU NX3 to Simplify EV Architectures with Integrated Megawatt Charging and Vehicle Control

New Eagle, a recognized leader in embedded control systems for intelligent vehicles, electrified mobility platforms, and advanced machine applications, has officially introduced its latest innovation—the OpenECU™ NX3, a next-generation electronic control platform engineered to streamline electric vehicle system architectures. The new controller is designed to combine multiple essential vehicle functions into a single electronic control unit (ECU), enabling manufacturers to reduce complexity while accelerating the development and deployment of advanced electric vehicle programs.

The launch of the OpenECU NX3 represents a significant milestone for New Eagle as the global automotive and commercial transportation industries continue transitioning toward electrified mobility. Original equipment manufacturers (OEMs), fleet operators, and technology developers are under growing pressure to deliver more efficient, reliable, and scalable electric vehicle systems. At the same time, increasingly sophisticated charging requirements, safety standards, and system integration challenges are driving demand for smarter control architectures.

New Eagle’s newest platform addresses these challenges by introducing what the company describes as the industry’s first single-controller solution that combines both Megawatt Charging System (MCS) and Combined Charging System (CCS) charging protocols with complete vehicle supervisory control. By consolidating charging management and broader vehicle control into a single production-ready controller, the OpenECU NX3 aims to eliminate the inefficiencies associated with traditional multi-controller architectures.

A New Approach to EV System Architecture

As electrified vehicle platforms continue to evolve, manufacturers are increasingly encountering limitations with legacy vehicle architectures. Conventional EV control systems often rely on multiple independent controllers, each responsible for specific tasks such as charging management, battery monitoring, drivetrain coordination, and auxiliary system control.

While functional, this multi-box approach introduces significant engineering and operational challenges. Multiple controllers increase wiring complexity, create additional failure points, require more physical packaging space, and often result in higher production and maintenance costs. System integration also becomes more difficult, requiring additional validation and calibration across interconnected subsystems.

The OpenECU NX3 has been specifically developed to overcome these challenges by centralizing core functions into one ECU. This consolidated architecture enables vehicle manufacturers to reduce hardware requirements, simplify wiring harness design, lower integration risks, and improve overall system reliability.

By combining charging control and supervisory vehicle functions within a single platform, New Eagle is offering OEMs a more streamlined path to electrification—particularly in demanding applications such as commercial trucks, buses, off-highway equipment, construction machinery, specialty vehicles, and other heavy-duty transportation platforms.

Leveraging Expanded Capabilities Following Pi Innovo Acquisition

The launch of the NX3 also highlights the strategic benefits of New Eagle’s recent acquisition of Pi Innovo, a company known for its expertise in embedded systems, control hardware, and engineering services.

Through this acquisition, New Eagle has significantly expanded its capabilities across hardware development, software engineering, system architecture, and product deployment. These enhanced resources have directly contributed to the development of the OpenECU NX3, enabling New Eagle to accelerate innovation while delivering a more comprehensive platform for electrified vehicle applications.

The integration of Pi Innovo’s technologies and engineering talent has strengthened New Eagle’s ability to support customers throughout the entire vehicle development lifecycle—from concept and prototyping to production deployment and long-term system support.

With the NX3, these combined capabilities are now being brought to market in a unified control platform designed to meet the increasingly complex demands of next-generation mobility systems.

Industry-First Single Controller for MCS and CCS Charging

One of the most notable features of the OpenECU NX3 is its ability to support both Megawatt Charging System (MCS) and Combined Charging System (CCS) standards from a single ECU.

The MCS standard is rapidly emerging as a critical technology for heavy-duty electric vehicles, particularly in applications where ultra-fast charging is essential. MCS enables significantly higher charging power compared with traditional charging systems, making it ideal for long-haul trucking, industrial fleets, and commercial transportation operations where minimizing downtime is crucial.

At the same time, CCS remains one of the most widely adopted charging standards across passenger and commercial electric vehicle markets.

Traditionally, supporting both charging standards would require separate controllers or additional system layers, increasing complexity and cost. The OpenECU NX3 eliminates this requirement by integrating both protocols into one controller.

This dual-inlet charging capability gives vehicle manufacturers greater flexibility when designing platforms intended for multiple global markets or diverse charging infrastructure environments. It also reduces component count and simplifies overall vehicle electrical architecture.

Integrated Supervisory Control for Complete Vehicle Management

Beyond charging control, the OpenECU NX3 serves as a comprehensive supervisory controller for the entire vehicle.

This includes centralized management of:

  • Powertrain systems
  • Battery systems
  • Charging systems
  • Thermal management
  • Auxiliary vehicle systems
  • Communication networks
  • Diagnostic functions

By managing these functions within a unified control environment, OEMs can achieve tighter system coordination, improved energy efficiency, and more consistent performance across operating conditions.

Centralized supervisory control also simplifies software updates, system diagnostics, and calibration processes, reducing development timelines and long-term maintenance complexity.

For fleet operators, this could translate into improved uptime, enhanced vehicle reliability, and lower total cost of ownership.

Designed for Safety, Security, and Production Deployment

Safety and cybersecurity have become essential priorities in modern vehicle development, particularly as electric vehicles become increasingly connected and software-driven.

The OpenECU NX3 has been engineered to support compliance with key automotive standards, including:

ASIL-D Functional Safety

The controller is designed to meet Automotive Safety Integrity Level D (ASIL-D) requirements, the highest safety classification under ISO 26262 for automotive functional safety.

This ensures that critical vehicle functions can operate safely even in the event of hardware faults, software errors, or unexpected operating conditions.

ISO 21434 Cybersecurity

The NX3 also supports compliance with ISO 21434, the international standard for automotive cybersecurity engineering.

As vehicle systems become more connected to charging infrastructure, cloud platforms, and telematics systems, cybersecurity protection is increasingly important. The NX3’s architecture is built to help manufacturers address cyber threats while maintaining system integrity and operational reliability.

These safety and security features make the platform suitable for both development programs and full-scale production vehicle deployment.

Powered by the Raptor Development Ecosystem

A key advantage of the OpenECU NX3 is its integration with New Eagle’s established Raptor® development platform.

Raptor is widely used by automotive engineers for model-based control development, rapid prototyping, testing, and production calibration.

With the NX3, developers can leverage Raptor’s end-to-end workflow, enabling seamless progression from system modeling to hardware deployment.

The platform supports:

  • Model-based design workflows
  • MATLAB/Simulink integration
  • Embedded software generation
  • C-code development environments
  • Real-time testing and validation

This flexibility allows engineering teams to choose development methods that best fit their project requirements while maintaining consistency throughout the product lifecycle.

By reducing the need for separate software environments or custom integration work, the NX3 can significantly accelerate time-to-market.

Addressing Commercial EV Market Challenges

Commercial electric vehicles face unique engineering challenges compared with passenger EVs. Larger battery packs, higher power requirements, extended duty cycles, and harsh operating environments all increase the demands placed on vehicle control systems.

In these applications, every component added to the system increases complexity, weight, cost, and maintenance requirements.

The OpenECU NX3 directly addresses these market realities by enabling vehicle manufacturers to simplify architectures while supporting high-performance charging and advanced control requirements.

This is especially relevant for sectors such as:

  • Heavy-duty trucking
  • Transit buses
  • Delivery fleets
  • Construction equipment
  • Agricultural machinery
  • Mining vehicles
  • Specialty industrial vehicles

By reducing wiring overhead, component counts, and integration risk, manufacturers can focus more resources on vehicle performance, customer experience, and market competitiveness.

Expanding the Electrification Portfolio

The OpenECU NX3 is part of a broader electrification strategy being pursued by New Eagle.

In addition to the NX3, the company has also introduced new complementary solutions designed to support the next generation of electrified vehicle systems.

These include:

Charge Control Unit (CCU)

The Charge Control Unit provides dedicated charging management capabilities, enabling flexible charging integration across a range of vehicle architectures.

DLC-12 Controller

The DLC-12 expands New Eagle’s driveline control offerings, supporting advanced electric propulsion and drivetrain applications.

Together, these products create a scalable portfolio of production-ready controllers that can support diverse vehicle platforms—from prototype development to full commercial deployment.

Positioning for the Future of Mobility

As the transportation industry continues to evolve toward electrification, manufacturers are looking for technologies that not only improve performance but also reduce development complexity and operational costs.

The OpenECU NX3 positions New Eagle as a key technology partner in this transition.

Kevin Alley, Chief Commercial Officer at New Eagle, emphasized the platform’s mission to simplify electric vehicle system design while accelerating product deployment.

According to Alley, the OpenECU NX3 eliminates the challenges associated with multi-controller architectures and delivers a unified, production-ready solution capable of supporting the next generation of electric mobility.

With increasing demand for high-power charging, connected vehicle systems, and scalable control platforms, solutions like the OpenECU NX3 are likely to play a critical role in shaping the future of commercial electrification.

By combining advanced charging support, integrated vehicle supervision, functional safety, cybersecurity readiness, and flexible software development capabilities, New Eagle is delivering a platform designed to meet the evolving needs of global OEMs and electrification innovators.

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